Barring the issue with the stupid stuck torx bolt (t40) I had no problems with this. I ended up grinding off the offending head and the entire bracket popped right off. Awesomely enough, saab decided to use regular hex heads a few years later, so I just popped down to the local Autozone and picked up a couple new bolts. I believe they there M8 1.25 length, fine pitch. After I got the pump out and disassembled the housing, I cleaned everything up and resealed the new gasket with high temp RTV, both sides. Let it sit over night to cure, reinstalled. Put everything back together, refilled coollant, and I was on my way. Overall probably a 2-4 hour job depending on everything going well/your familiarity tearing all that shit apart. Worst thing was waiting for the rtv to dry, and I only did that cause I'm a stickler for not screwing myself over.
In the meantime I found time to soak my new valve cover with degreaser and easy bake...just a little more and it will finally be clean and ready to strip the paint.