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Call 1-800-Radiator?
The radiator and the intercooler are different jobs, at least for how I went around it. For the intercooler, I took off the bumper and for the radiator I went in through the engine bay. They're separated by the radiator support, so I dont think there's another way.
Part numbers for the radiator: (Search these out and see who makes the best value)
Spectra Premium: Cu2080
Visteon: 9994
Modine: 2609
Carquest: 2080
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-Cameron, '05 Volvo S40 T5 6Sp
I'll always miss the NG, its become a bit of a legend around my crowd.
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